Do you have any idea about UV laser machines and about their working? Are you looking for the preventive maintenance tips for these machines? If so, then you are landed at the right page as here in this guide you will get complete knowledge about the working, maintenance and other things you need to keep in mind while working on manufacturing machines.
These UV laser machines are truly gentle machines that you can get at a budget-friendly price and one you must make certain that you do not purchase inexpensive imports. They are moderately complex machines because of they break down easily and soon requisite maintenances. However, you have to check that the company or manufacturing supplier you are purchasing from is a trustworthy one and offers you with warranty. Thus, relatively than having particular companies machines reviewed or even the services offered by them this guide is going to focus on the things you should consider and look for when ordering the machine.
Why are lasers used for conventionally treated materials?
UV laser machine is very appropriate for conventionally preserved materials. It is very significant to have the accurate kind of mechanism that would go very fine with the complete mechanism of the working procedure. These types of machines come in with different types and patterns but all adjustable with almost all kinds of manufacturing devices with their feature of supporting the most common type of materials.
The rising number of businesses and the race among them will always force manufacturers to represent the newest technology; this leads to execution of Laser systems for numerous industrial applications comprising cutting, stamping, embossing, marking, and engraving. The main difference that laser marking systems have from other forms of marking is the exclusive amalgamation of speed, durability and the flexibility of mainframe control. The software used in creating of these systems is retrieved via a PCI card. This software helps the machine to send the numerical signals of the computer-based pattern or etching designs to the motors and leads the laser beam directly to mark on the product.
UV lasers used for marking are:
CO2 Lasers
CO2 lasers are used for creating permanent codes for longtime traceability; this will lessen manufacturing prices and can be effortlessly combined with automatic systems.
Excimer Lasers
These are available in various wavelengths 351 nm, 308 nm, 248 nm, 193 nm, 157 nm UV laser wavelengths.
YAG Lasers
These are most often used as the primary platform for manufacturing diverse wavelengths products when it is correctly configured. The most multipurpose wavelength is 1064nm. This Infrared wavelength is used to mark a range of things including composites, metals, ceramics, and some plastics.
Types of procedures involved in UV laser marking machine systems:
Surface Hardening or annealing
In surface hardening, carbon and other oxides are drawn from the base material for getting a different mark. The design depends on the UV beam that will create the high-pitched contrasting line to the nearby area with little or no dispersion. This type is excellent for products where a plane, intact surface is needed. The surface hardening is used mainly on medicinal implanting and tooling.
Thermal Marking
This technique works by regulatory heat using diverse laser parameters like speed, performance, and wavelength. It is mostly applied to definite alloys which outcome in color variations.
Engrave Marking
This marking is used for various products and is somehow identical to surface etching; this is usually used for 0.0001″ to 0.005″ complexity. Repeated engraving will upsurge the penetration of the mark.
Specialty Marking
The type of marking system is generally used in plastics. There can be an alteration in contrast certainly in some plastics by temperature or due to a different wavelength which causes a biochemical change. Various additives are also used in this process to obtain different colors.
Engraving and fabrication have also been a part of our world. Without these processes, the world can certainly not progress and markets cannot grow. There are numerous metallurgical processes involved in the metal engraving. Laser technology is one of the detailed and strict metal cutting methods used all across. The laser uses a stimulated electromagnetic ray with highly intense light that helps in the process. It focuses a strong beam of the highly energized ray of light on the material and cuts it.
Many industries use this method for carving out metal. Various metals need lasers for cutting because the process is highly perfect. In addition, it yields advanced cut quality. These UV laser cutting machines make an extra edge while it cuts tricky geometrical shapes and shapes of smallest possible width. The apparatus is under great tension while in process. These metals experience a high level of wear and tear during the process.
How Preventive Maintenance is important?
Maintenance is not just fixing a failed part of a machine. It is much more about taking additional care while in the process and protects the machinery from failure. Many manufacturing industries fail to understand this. They make this blunder, as they do not want to stop manufacturing process even for a period. In doing this, they fail to protect the laser parts and the consumables. This result in the heavy loses later for the consumption of the laser consumables. This ultimately terminates the production for an extended period than it would have in the precautionary process.
When most of the preventive maintenance is under ignorance, the costs of maintenances are under intensification. The major parts of your laser machine due to heavy production are constantly deteriorating, and if you overlook this reality, the functioning of your machine is under the compromise. So is the manufacturing process. Lack of knowledge can also forge major errors in your appliance and lead to quite a few hours of work delay. Furthermore, it can cost you some extra bucks that increase your expense.
Preventive Maintenance Is the Key to success
Like humans, machines undergo certain issues if not cared well. All the laser machines need proper maintenance and care from time to time. In fact, all the mechanical tool suppliers and manufacturers provide a manual of instructions. It comprises the complete list of a maintenance schedule. Following the procedures of the guidebook guarantees healthy working of the machine. Every manufacturing machine whether it is pad printing machine, serial numbering machine, laser cutting machine or UV laser machine need the finest care from professionals at a regular interval in accordance of the commands given in the manual book.
Other things to be kept in mind
Lastly, choose a reliable supplier of these machines and ask for user-friendly software machines that are compatible with other software, so that designing and cutting that is complicated can be handled easily. While buying the machine makes sure that the software in it is proficient of handling vector graphics at the same amount of time. To conclude, it must support numerous kinds of documents and has to be adjustable enough to reach the functioning table height.
Hopefully, this write helps entrepreneurs, to keep an eye on the quality of products that ensures higher efficiency and durability of laser machine parts.
